
POWERAMP® • Division of Systems, Inc. • W194 N11481 McCormick Drive • Germantown, WI 53022800.643.5424 • fax: 262.257.7399 • www.docksystemsinc.com •
84111-0034 —July 2012Aug 2012Component IdentificationA — LipB — Lip Assist RodC —Lip Linkage AssemblyD — Lip Latch AssemblyE — Lip Maintenance Prop Pi
94111-0034 — July. 2012Aug. 2012INSTALLATIONBefore lowering the dock leveler into the pit, the following must be performed:1. Remove all debris from
104111-0034 —July 2012Aug 20121. Remove any control panel and bumpers that may be banded to the frame of the dock leveler. DO NOT remove the shipping
114111-0034 — July. 2012Aug. 2012INSTALLATIONA— Distance (Leveler Frame Height)B— Shim Locations (Under Rear Vertical Supports)C— Shim Location (Under
124111-0034 —July 2012Aug 2012NOTE: Poweramp® dock levelers are designed with a nominal 1/2 in. (12.7 mm) shimming distance to allow for pit inconsist
134111-0034 — July. 2012Aug. 2012INSTALLATIONA— Front of Dock Pit B— Dock Leveler FrameC— Side Pit Curb AngleD— Gap [3/4 in. (19 mm) Minimum]E— Pry Lo
144111-0034 —July 2012Aug 2012INSTALLATIONDO NOT use the maintenance prop to support the raised platform until the maintenance prop has been properly
154111-0034 — July. 2012Aug. 2012INSTALLATION19. All model levelers: Install shims at locations (B, p.11) using the pyramid or stepped shimming metho
164111-0034 —July 2012Aug 2012INSTALLATION1. Mount the push button control panel (B) so bottom of control panel-to-dock floor distance (C) is 48 in.
174111-0034 — July. 2012Aug. 2012INSTALLATION5. Pull lanyard cable and hold until leveler platform is fully raised. OR Raise the leveler platfor
PageSafetyRecognize Safety Information ... 1General Operational Safety Precautions ...
184111-0034 —July 2012Aug 2012OPERATIONStay clear of dock leveler when freight carrier is entering or leaving dock area.DO NOT move or use the dock le
194111-0034 — July. 2012Aug. 2012OPERATIONNOTE: If end unloading is required, see End Loading/Unloading Instructions on page 20. For ramp loading or
204111-0034 —July 2012Aug 2012OPERATIONEnd Loading/Unloading — Platform at Cross-Traffic Position.5. If truck/trailer bed is below the dock floor lev
214111-0034 — July. 2012Aug. 2012MAINTENANCEService Dock Leveler SafelyWhenever performing maintenance under the dock leveler platform, support the pl
224111-0034 —July 2012Aug 2012MAINTENANCEPeriodic MaintenanceA— Lip Hinge AreaB— Lip Maintenance Prop PivotC— Lip Link PivotsD— Platform Hinge AreaE—
234111-0034 — July. 2012Aug. 2012MAINTENANCERegular maintenance must be performed on a weekly and quarterly schedule. Follow all safety precautions.W
244111-0034 —July 2012Aug 2012A— Lip Latch Spring AdjustmentB— Lip Actuator Spring AdjustmentWhen service under the dock leveler is required, always l
254111-0034 — July. 2012Aug. 2012ADJUSTMENTSAdjusting Lip Latch Spring TensionAdjusting Lip Actuator Spring TensionThis adjustment is set at the facto
264111-0034 —July 2012Aug 2012Adjust Lip Stop BoltCheck that lip (E) is fully resting on the lip keepers (D) and at the lowest part of the keeper crad
274111-0034 — July. 2012Aug. 2012NOTESThis page intentionally left blank
14111-0034 — July. 2012Aug. 2012SAFETYDo not start the equipment until all unauthorized personnel in the area have been warned and have moved outside
284111-0034 —July 2012Aug 2012TROUBLESHOOTING• Check all fuses inside the control panel(s). Replace any blown fuse(s) with a fuse of equal specificat
294111-0034 — July. 2012Aug. 2012TROUBLESHOOTINGSymptom Possible Cause SolutionPlatform does not raseLow Air pressureMinimum 80 Psi required at regula
304111-0034 —July 2012Aug 2012ControlsElectrical
314111-0034 — July. 2012Aug. 2012Control BoxItem Quantity Part Number DescriptionA 1 9-V0-800-0-E Push Button Controller, 9-V0-800-0-E B 1 1751-0801
324111-0034 —July 2012Aug 2012PARTSItem Quantity Part Number DescriptionA 1 5262-0001 Cable Assembly (Includes Pull Ring)B 1 8103-0001 Weight Assembly
334111-0034 — July. 2012Aug. 2012Item Quantity Part Number DescriptionA 1 9514-0108 Leg, Right Safety Assembly with Spring.B 1 9514-0109 Leg, Left Saf
344111-0034 —July 2012Aug 2012PARTSPit Extension KitItem Quantity Part Number Description1 1 8436-0035 4 inch Pit Extension Kit, For all size levele
354111-0034 — July. 2012Aug. 2012PARTSItem Quantity Part Number DescriptionA 1 5811-0002 Air BellowsB 1 9514-0160 Top Mounting WeldmentC 1 9512-209
364111-0034 —July 2012Aug 2012PARTSFrame and Platform DIJLKMNBE GFCAHO
374111-0034 — July. 2012Aug. 2012PARTSFrame and PlatformItem Quantity Part Number DescriptionA 1 See Table A Lip, Welded AssemblyB 1 9515-____2 Pla
SAFETYOperational Safety PrecautionsStay clear of dock leveling device when freight carrier is entering or leaving area.Do not move or use the dock le
384111-0034 —July 2012Aug 2012PARTSLip ActivationItem Quantity Part Number DescriptionA 1 9513-00 Lip Assist Rod Complete 34” Lg (Includes Nuts)B 1 21
394111-0034 — July. 2012Aug. 2012PARTSWeather SealItem Quantity Part Number DescriptionA1 0195-0018 Brush Seal and Track, 1 in (25mm)1 0195-0021 Brush
404111-0034 —July 2012Aug 2012Notes
414111-0034 — July. 2012Aug. 2012NOTE: Refer to illustration for left/right orientation of dock leveler. The model/serial number decal (A) is locate
STANDARD PRODUCT WARRANTYSYSTEMS, INC. warrants that its products will be free from defects in design, materials and workmanship for a period of one (
Do not use dock leveling device if freight carrier is too high or too low.Do not overload the dock leveling device.Do not operate any equipment while
44111-0034 —July 2012Aug 2012SAFETYALWAYS disconnect electrical power source and ground wire before welding on dock leveler.DO NOT ground welding equi
54111-0034 — July. 2012Aug. 2012SAFETYSafety Decal’sEvery 90 days (quarterly) inspect all safety labels and tags to ensure they are on the dock levele
64111-0034 —July 2012Aug 2012OWNER’S/USER’S RESPONSIBILITIES1. The owner/ user should recognize the inherent dangers of the interface between the loa
74111-0034 — July. 2012Aug. 2012INTRODUCTIONGeneral InformationCentraAir®Series dock levelers are available in the following sizes, weight capacities,
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